BHC3 Reliability

Prevent process failure in filtration

BHC3 Reliability

Prevent process failure in compression

BHC3 Reliability

Prevent process failure in power generation

Take Early Action to Identify and Prevent Anomalies

BHC3™ Reliability is a comprehensive software solution that provides reliability engineers, process engineers and maintenance managers with AI-enabled insights to address process and equipment performance risks. The application identifies anomalies, provides prioritized alerts to operators, recommends prescriptive actions, and enables collaboration across the enterprise. The application delivers value through increased revenue from recovered production, reduced costs of unplanned downtime, extended equipment life and improved safety in operations.

Preventing Petrochemical Process Failure Using AI

Features

System-of-systems AI approach

Leverage AI to identify equipment and process issues that impact system-level health and operational performance. Understand how individual tags across independent systems are related to overall system health. Assess system and subsystem health trends over varying time intervals across configurable risk indicators.

Unsupervised anomaly detection

Leverage sophisticated deep learning and machine learning technology to identify anomalies in process flow and equipment performance. Respond to risks and anomalies in process flow and equipment performance, along with failure process upset predictions.

Root cause identification

Prescribe root cause remediation to guide reliability engineers to enable faster, more consistent and traceable root cause investigations.

Continuous learning

Continuously train and improve AI models based on new data and user feedback. Increase the accuracy of failure mode recommendations and anomaly detection alerts over time.

Prioritized alerting

Focus operations on prioritized alerts and reduce the number of unnecessary alerts through AI-enabled detection and categorization of process risks. Investigate and take action using AI-recommended failure mode assessments for each identified risk.

Visualization across process equipment

View and traverse unified process data at the aggregate level or drill down to understand individual equipment performance. Aggregate process data to view all relevant data for interdependent process equipment.

Seamless integration with existing tools

Aggregate process data to view all relevant data for interdependent process equipment. Understand how tags from independent systems correlate to distinct process steps. Collaborate across the enterprise with case management tools, including data investigations, messaging, user tagging, file upload and external messaging (e.g., email or text).

Benefits

Improve

Improve production recovery with early identification, prioritization and resolution of equipment and process risks.

Extend

Extend equipment life by improving operating conditions and turnaround decisions with data-driven history and risk predictions.

Reduce

Reduce unplanned downtime by proactively addressing process and equipment reliability issues. Arm operators with prescriptive actions to change operating conditions and reduce upset risks.

Improve

Improve safety with reduced high-risk emergency repairs.

BHC3 Reliability Data Sources

The application leverages the BHC3™ AI Suite to integrate terabyte-scale data from disparate sources such as sensor networks, enterprise systems and data historians. BHC3 Reliability uses unsupervised and supervised machine learning algorithms to predict system health of processes and process equipment. Processes monitored include off-shore oil platforms, downstream refineries and connected field equipment.

Model-driven architecture for BHC3 Reliability

Demo

Proven results in weeks, not years

timeline
Get insights into BHC3 capabilities, enterprise AI best practices and highest-value use cases.
Understand BHC3™ AI Suite's capabilities, its model-driven architecture and test it against your company's sample data set.
Identify a high-impact business problem and collaborate with the BHC3 team to rapidly build an AI application that solves it.
Scale and deploy a tested BHC3 application into production. Incorporate user feedback and optimize algorithms to drive maximum economic value.

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